With over 35 years of experience in designing and manufacturing the best quality packaging solutions, our team of experts at Pro Packaging can take on virtually any custom project.  Our packages maximize product visibility and brand awareness, incorporating state of the art designs with high quality, eye catching appeal that increase attention and boost product sales.  In the project illustrated here, a customer in the laser industry needed a custom designed display box for their product line.  With our highly experienced personnel and advanced equipment, we were a perfect match for the job.

We designed a packaging solution that met all of our customers’ specifications using our Adobe Creative Suites, ArtiosCAD, and SolidWorks software.  A dynamic 3D model of the finalized design was sent to our client in a PDF file, allowing our customer to examine the package design with a complete 360° view and zoom in and out for closer details.  Having received a CAD file of the client’s product, we inserted the product into the 3D model we provided to enhance the review experience.  With our client’s approval, we went forward with manufacturing, creating a variety of thermoform trays and SBS chipboard cartons to fit their product line.  The packaging was produced using several of our state of the art equipment, including our Vacuum Former, Die Cutter, 6-Color Printing Press with inline High Gloss UV Coating and our Flexo-Folder-Gluer.  When complete, the packaging provided a fresh look for their entire product line.  Full visual, structural, and functional tests were performed to ensure maximum quality and package integrity.  Our customer was impressed with our results.  We manufactured a total of 20,000 of these packages and delivered them to our northern California customer within a timeframe of just 30-45 days, which included design & production time.

For further information about this project, please see the details in the following table or contact us directly.

Product Description

Display box for Laser Products

Capabilities Applied/Processes


  • Consultation
  • Design
  • Prototyping
  • Thermoforming / Vacuum Forming
  • 6-Color Printing
  • High Gloss Aqueous Coating
  • Spot High Gloss UV Coating
Equipment Used to Manufacture Part

6-Color Press inline UV Coating Die Cutter Flexo Folder Gluer Thermoformer / Vacuum Former

Overall Part Dimensions

Length: 4” Width: 2” Height: 8”

Tightest Tolerances


Material Used

PET Thermoform Tray SBS Chipboard Carton

Material Finish

High Gloss Aqueous Coating High Gloss UV Coating

In process testing/inspection performed

Functionalities Testing Visual Testing Structural Testing

Industry for Use

Laser. U.S. Military



Delivery/Turnaround Time

3-40 Days

Delivery Location

Northern California

Standards Met

Customer Specifications, 2D CAD Drawing

Software Used

Adobe Creative Suites ArtiosCAD SolidWorks

Product Name

Display Box