At Pro Packaging, we have helped clients successfully showcase their products for over 35 years.  Our work helps to increase sales and enhance brand awareness—all with efficient, money-saving processes that enhance their bottom line.  In the project illustrated below, we were approached by a customer in the food industry.  This nationwide client needed some improvements with a hanging mobile design.  Its current construction, produced with corrugated material and a printed litho wrap overlay, was driving up costs and making the end product bulky and difficult to manage.

After reviewing the look that our client wanted, we re-designed the mobile using a solid white 24pt SBS chipboard sheet.  Our customer’s graphics were printed using a high quality 6-color press, and was finished with a gloss aqueous coating.  The new mobile design was created by die cutting and gluing panels then folded flat.  This saved on freight and provided a mobile that was easy to construct and lightweight.  The simpler design ended up being more cost effective as well, with our customer reporting a savings of over 40% when compared to the cost of the original design.  We also provided fulfillment services for this client, adding a hang cord and hook inside a corrugated unit shipper for each mobile thereby supplying a complete turnkey solution.

We ensured that our work was of the highest quality with functional, visual, and structural testing.  These mobiles, which measured 36” x 6” x 60”, were manufactured to tolerances of ±0.064”.  Our customer was pleased with our results, ordering a total of 15,000 units, which were turned around within a lead time of just 15 days.

Today, our processes are even more advanced.  When we finalize a design, we send our clients a dynamic 3D model in a PDF file, allowing our customer to view a 3D image in 360° and zoom in and out for a more detailed review.  With this feature, customers get a complete view of their product before production begins.

To find out more about this project or our design and fabrication capabilities, please see the details in the following table or contact us directly.

Product Description

Re-designed hanging mobile display

Capabilities Applied/Processes

Primary:

  • Consultation
  • Design
  • Prototyping
  • 6-Color Printing
  • Coating
  • Die Cutting & Gluing
  • Fulfillment
Equipment Used to Manufacture Part

6-Color Lithographic Press with UV Coating
Die Cutter
Flexo-Folder Gluer
Hot Foil Stamper

Overall Part Dimensions

Length: 36”
Width: 6”
Height: 20”

Tightest Tolerances

±.064”

Material Used

24pt SBS Chip Board- Solid White

Material Finish

High Gloss Aqueous Coating

In process testing/inspection performed

Functionality Testing
Visual Testing
Structural Testing

Industry for Use

Food Marketing Industry

Volume

15,000

Delivery/Turnaround Time

15-20 Days

Delivery Location

Several Location in the United States

Standards Met

Customer Specifications, 2D CAD Drawing

Software Used

Adobe Creative Suites
ArtiosCAD
SolidWorks

Product Name

Hanging Mobile Display