Clients from a wide scope of industries rely on Pro Packaging for high-level design and manufacturing services that maximize brand awareness while bolstering bottom line profits.  The efficiency and quality of our packaging capabilities are exemplified by the project illustrated below.  A major cosmetic company had been using the same display box for sample perfumes for many years.  While functional, the design of these boxes needed improvement. Construction required extensive assembly time; in addition, the customer viewed the materials used in construction as falling short of reflecting the high-end nature of the perfumes.  We were pleased to accept the contract to update the materials and the efficiency of the construction process.

By upgrading the original basic design with different materials, we were able to increase the efficiency of the assembly process.  We also updated the look of the boxes, creating a sleek, beautiful design that matched the quality of the high-end perfume packaged inside.  Using our SolidWorks CAD software, we designed new packaging using snap-fit thermoformed trays and covers, significantly reducing assembly time.  To improve the look of the boxes, we employed rigid set up box materials that were overwrapped with an offset printed six-color litho sheet.  This sheet featured a durable clear polypropylene lamination with foil hot stamping along with a spot high-gloss UV coating for accenting the perfume images and logos.  We sent a finalized 3D model of this design to our customer in a PDF file, allowing them to view it in Acrobat Reader with a full 360° view.  Our client was impressed with the new design, which was also ultimately welcomed by the perfume brands—resulting in increased sales.  After the job was complete, we had constructed, thoroughly inspected, and shipped over 100,000 of these boxes to our customer.  Each box measured 7” x 7” x 7” and was completed to tightest tolerances of ±0.064”, with the job being completed in its entirety with a turnaround time of just 60-80 days.  For cost efficiencies, this project was completed at our China manufacturing plant using state of the art production and quality control processes.

For more information about this project, please see the details below–or contact us directly to learn how our design and packaging capabilities can benefit your products.

Product Description

Display box for sample Perfumes

Capabilities Applied/Processes

Primary :

  • Consultation
  • Design
  • Prototyping
  • 6-Color Printing
  • Polypropylene Lamination
  • Spot High Gloss UV Coating
  • Hot Foil Stamping
  • Die Cutting & Gluing
  • Fulfillment
Equipment Used to Manufacture Part

6-Color Lithographic Press with UV Coating
Die Cutter
Hot Foil Stamper

Overall Part Dimensions

Length: 7”
Width: 7”
Height: 7”

Tightest Tolerances


Material Used

6-color lithographic sheet
Clear PVC Thermoformed Trays and Covers (or PET if needed)
Ribbon Pull
Flocked Styrene Thermoformed Trays

Material Finish

Matte Polypropylene Laminate
High Gloss UV Spot Coating
Hot Foil Stamping

In process testing/inspection performed

Functionalities Testing
Visual Testing
Structural Testing

Industry for Use




Delivery/Turnaround Time

60-80 Days (overseas production

Delivery Location

East Coast

Standards Met

Customer Specifications, 2D CAD Drawing

Software Used

Adobe Creative Suites

Product Name

Display Box